Preface to the
Second Edition
The first edition of PRACTICAL DEHYDRATION, published in 1971,
was written primarily for the practical dehydrator, rather than for the chemist
or theorist, whose interest in the industry might be more abstract or purely
scientific.
The text tended to concentrate on a range of products likely to be
grown and processed in locations where, in the main, moderate equable
climates prevailed - predominately Western Europe.
Also, the scale of operation hypothesised that a plant, arguably of
’medium’ size, might be viable with an input of 70-80 tonnes of raw produce
per 24hr day, or 20,000 tonnes per annum, assuming a 250 day season. Such
figures were based on the author’s practical experience in the technical
management of three UK plants of this size, all owned by one of the first
companies in Great Britain to engage in vegetable dehydration. These
operations started in Wisbech in 1934, with six further factories developing
during the 1939-1945 war years, prodccing dehydrates for the Armed
Services. The company’s products are still on the domestic and export market
today, after more than half a century‘s growth in what was initially a war-
time industry. Production today is centraliscd in one factory. However,
radical changes have occurred in marketing dehydrates in the last two
decades, and there has been almost a complete change in the end usage of
dehydrated products, and a decline in the number of factories engaged in
vegetable drying in the United Kingdom.
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This has arisen because of an escalation in operating costs in Western
Europe generally, principally in wages, overheads and grossly inflated fuel
costs, since the Middle East oil crisis.
A change in marketing patterns has evolved, in that dehydrated
vegetables have lost some popularity as ‘sui generis’ products in the domestic
and catering markets but have found increasing importance as constituents
in value-added products of almost infinite variety, such as snack foods,
’impulse foods’, instant soups, garnishes, ethnic specialities, sauces and
health foods. Dehydrated or evaporated fruits feature very prominently in
health foods and as an addition to breakfast cereals.
Manifestly, this new wide range of usage, sometimes of the more
exotic foods in dehydrated form, has opened up the possibilities of
processing in the developing countries of the world, both tropical and
subtropical, and in this context, the chapters on fruit and vegetable processes
have been expanded, covering a wider range than was covered in the first
edition.
These processing procedures, which are described in some detail, have
been established following the author’s travels, as a consultant, to many
new sources of origin of dehydrates, either in a potential context or in actual
operation. This new appraisal of the industry has been arrived at by visits to
South America, the Caribbean, Africa, India, Egypt, the Middle East, Western
and Eastern Europe. In these areas the function has been to prepare feasibility
studies for new enterprises, or to monitor existing production techniques
and to guide management in their efforts to improve production methods,
and to extricate some factories from difficulties arising from faulty plant
design, poor lay-out, hygiene or engineering faults.
It is hoped, therefore, that some reference in the ensuing text may be
instructive to those who have such difficulties, and may warn others how to
avoid the pitfalls which have arisen in some locations. If criticism is implied,
an attempt has been made to be absolutely objective, where such problems
have occurred.
The revitalised market in Western Europe for value-added products
has brought new opportunities for the dehydration industry in several
interesting new areas, so long as the entrepreneurs accept that this growing
market is largely controlled by internationally-based companies with a
reputation for quality food products, and anyone seeking to supply the
constituents of these products will have to give absolute priority to their
own quality control methods, and to comply rigidly with the Specification
Schedules which these major buyers impose on their suppliers. It is only
those who recognise this concept who have a chance of succeeding in the
new era of food dehydration.
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